Replus: Smart Manufacturing Powers 6 GWh Battery Expansion

Replus, a Pune-based battery manufacturer, is set to significantly expand its production capacity from 1 GWh to 6 GWh by the end of the Financial Year 2026. This expansion is designed to meet the increasing demand for electric vehicles (EVs) and energy storage systems (ESS) in India. The upgraded facility will incorporate cutting-edge automation, artificial intelligence (AI), and data-driven manufacturing processes, such as real-time monitoring, robotic systems, laser welding, and automated material handling. These enhancements will not only boost production efficiency but also contribute to reducing the overall carbon footprint. The expanded plant will produce high-performance batteries for various applications, including passenger EVs, electric buses, trucks, and large-scale renewable energy storage solutions. Additionally, it will feature a liquid-cooled Battery Energy Storage System (BESS) container. "We are committed to shaping the future of global energy storage. By incorporating high-speed automation and next-generation battery technologies, we will provide industry-leading products for both EVs and ESS applications," said Hiren Pravin Shah, Managing Director and CEO of Replus. The new facility will take a technology-agnostic approach, allowing it to accommodate high-energy-density cells, blade cells, and evolving battery chemistries, making it adaptable to future market demands. Replus is part of the LNJ Bhilwara Group. "The expansion of the Replus plant to 6 GWh represents a key milestone in our dedication to supporting India's sustainable development and energy transition," said Riju Jhunjhunwala, Vice Chairman of the Group. News by Rahul Yelligetti.